Happy Independence Day

Not a lot to report, but I did manage to squeeze out an hour and a half to use the rest of my rust-proofing paint, POR-15, to touch up the spots on the frame that I missed the first couple of coats. There were also more places that I would care to admit where the paint had gotten scraped off by wayward tool usage. Not much fun, and nothing worth taking any pictures.

In other news, Paul Proefrock had his car pass state trooper inspection this week. He ended up taking it to Rolla and everything went very smoothly. Someday I hope to be doing the same.

Safety loop pictures

As promised in the last post...

The parts all painted nice and shiny...


All put together...


It took surprisingly long to assemble everything as some of the fitment was not exactly perfect. In fact, I had to undo the X brace altogether and put the brackets in between the 2 big pieces of steel frame to make everything come out like I wanted.

Driveshaft Safety Loop

I have found a little time here and there to work on the driveshaft safety loop. In test fitting it, I determined that it was borderline to fit the way everybody else's did, by bolting to the existing X-brace bolts. I took a little time and decided that if I offset the holes in the bracket a bit, that I would gain enough room to move the loop part a little bit farther back on the shaft itself. The SCCA (Sports Car Club of America) mandates that the loop be within 6 inches of the front U-joint. Mine was only about 2 or 3. But since my driveshaft is so short, I figure I should be fine.

I have carefully measured and drilled the holes for mounting the bracket to the frame and have also hit it with a coat of POR-15, the rustproofing paint. Now all I need is for it to dry and bolt everything together. Should be a breeze. I have been procrastinating a bit because I should also use the leftover POR-15 to touch up the frame where I missed some spots the first time, and that means spending a fair amount of time on my back painting the underside of the frame (with a sprained left thumb) in long sleeves and pants because you just don't want to get this stuff on you. Anyway, not something that I exactly look forward to.

Pictures will follow soon when I finish bolting the loop together.

Driveshaft done

I picked up the driveshaft on Tuesday and it was the perfect size. However, I had mis-measured the end caps by a 1/16 of an inch and had to take it back to swap those out. They were very nice about that and did it right when I brought it in, and about taking back the extra hardware I had bought, not knowing at the time if I would need it. Also, I was happy that the final price was almost $40 cheaper than they quoted me.

When I finally got everything right, it went right in in less than 15 minutes. The only down part of that was learning that Dan was not too happy to be with me in the garage when I was working. He just layed out on the floor near my pool table while I worked. Probably for the best in the long run, since it wouldn't be all that safe for a little curious dog. Now the pics...

Two views of the driveshaft installed



A closeup of the endcap/U-joint all mated up.


I also affirmatively decided on installing a driveshaft safety loop and ordered one from JEGS on sale for $19.99. It may arrive today via Federal Express. I will need to use the rust proofing paint on that before installing it, and I will also take that time to touch up the frame. I had purchased a small can of the POR-15 a year ago that I never opened, so I am good to go on that as soon as the loop arrives.

After that, it will be time to tidy up the tranny, mount the cockpit tub, and mount the engine bay frame. Then it will be on to wiring and the steering system.

Working again

...Or at least paying again. I finally got around to ordering my driveshaft today from Driveshafts Unlimited out in Arnold. They were able to use the measurements I did last year when I was thinking about ordering from a different place online, but I like these guys that Paul had also used. They said it would cost about $240 and be ready in 24 hours.

After I get that installed in this spot
the next step will be to decide about the driveshaft safety loop. Basically, it is an optional piece of metal that keeps the driveshaft from doing too much damage if anything ever breaks. Kind of important since it is spinning so fast, just inches from the driver's and passenger's seat.

Still no work

I have still not worked on the Cobra. My ribs are better, but still too sore for golf. I probably am up to working on the car and should. The Passat went back into the shop week before last when the power steering started to go away. It turned out that there was a leak in the system caused by a couple of loose hose clamps, most likely from when they replaced the engine, so there was no charge.

Dan the dog and I have started training classes. We've been to 3 now and they are great fun. Vivian the trainer is amazing; a true professional. I wish I could get Dan to respond as well as she does. Perhaps in time.

Still hurting

Its been 15 days and the ribs still hurt a lot. I am able to sleep a little better at least, so I am a little happier, at least. But nothing got done on the car. Paul did come by to take some measurements off of my car for some improvements that he and the Hurricane guys are going to make to the fuel tank.